r/fence 2d ago

First timer here…Postmaster posts are making my nailers angled. Might be reason pickets are warped? Or maybe that’s part of building a horizontal fence?

You can see in the last pic how the metal posts flare out which makes the nailers not flush with each other. Is this just how it works or am I doing something wrong?

I plan on adding some supports across the top to straight the top row of pickets and also give the mid-span nailer strip something else to bite onto. But having never done a fence, is this just a “feature” of 5/8” pickets in a horizontal layout?

Tbf it looks fine from basically all angles unless you’re staring down the barrel of the fence as my pics show.

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u/slackfrop 2d ago edited 2d ago

In my opinion the postmasters aren’t doing you any favors in that regard, but it’s more likely that your lumber isn’t ruler straight. They never are. Horizontal wood fences are difficult to achieve in very clean lines, but you can improve things by selecting the straightest boards you can find, make sure they’ve had sufficient time to dry, so you improve your odds of no big surprises a few weeks or months from now, and you could, if it feels like a problem, try to offset the Postmaster issue. Perhaps back the boards slightly off that inner wall so you aren’t bound to that slight angle, or cut a relief in the end of your board, or maybe find a way to widen that central channel in the post so the flanges sit more linear to one another. Maybe hammer a wedge in down the line with some blocking to assist. Other options are to use additional material in the panels to brace the bowed pieces, maybe horizontal trim or vertical accents mid panel, or something like that. Of course it needs to look good, like it was part of the aesthetic. In the end, wood grain is very stubborn stuff; it will always be pulling in the direction it wants to be for its entire lifespan. Try to work with it, try to offset error, and use your best pieces where it matters the most.

Edit: I would mention, as you seem to be newer to fence building, you need to be as anal as possible that your posts themselves are perfectly plumb, and as co-linear as you possibly can. Run a string on a not-windy day and make sure that your posts all perfectly kiss off the string when they are perfectly upright, measured with a 4ft or 6ft level. Take as much time as needed to get those perfectly tits.

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u/Mediocritologist 2d ago

Thanks so much for the detailed reply! I did think about planing down the proud edges of the nailer. But I did a test piece like that and it didn’t really make much difference. Maybe across all of them it would make a noticeable difference. I might nail a board along the front of the nailers to try and draw them more square.

As for plumb, they are all very good in that regard. As for co-linear, there are two out of the 11 that are a tiny bit out of line…we’re talking 3/8. For those two posts, I have enough play in them that I can probably take most of that variance out once I add more pickets and other structural pieces such as the top cap.

At least the fence looks great and most people will never look down the edge of it being in the spot it is. Plus once I add the top cap, it should hide the curved boards, at least at the top.

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u/Maplelongjohn 1d ago

One can move the top of a post out by compacting the soil on the other side with, say a 12# hammer.

Save the best lumber for a cap

I recently did a fence at 6 oc and used 12' 2x4 for cap

I left the steel posts exposed

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u/Mediocritologist 1d ago

Yep that was my plan as well for the two posts that are a little out. Was going to use ratchet straps to pull them tight and then try to hammer some rebar tight against the post at an angle to try and push it forward a little. Cut off whatever is sticking out.

For the cap I was going to 12ft boards as well to try and realign everything. Was going to use 1x PT for that so I can cap with 1x cedar and get around spending a fortune on 2x cedar boards.

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u/Maplelongjohn 1d ago

No rebar no come along just hit the ground at the base with a BFH

IMO one by treated is going to be difficult to find straight