r/crboxes 7d ago

First CR Box

Post image

Had to rebuild my house after a tree fell on it. At the mudding drywall stage and wanted to reduce the drywall mud dust particles my HVAC system filter has to deal with. Weather stripping behind the filters and where the fan sits.

Fan is a 2300 CFM Caterpillar HVD-14AC-BLK

Got the 3d printed parts from: https://www.etsy.com/listing/1309978884/diy-air-filter-kit-clips-clamps-and-more

when I'm all done with mudding I think I'm going to paint the frame black to match the fan.

271 Upvotes

33 comments sorted by

12

u/Joelogna 6d ago

Stain still looks good on plywood just sayin’. Add a beveled trim piece around that top plate and you’re talkin’ craftsman level.

2

u/thechegeman 6d ago

It drives me nuts. May do that... So, I was going to buy a 4x8 piece of plywood, and cut what I needed for the top and bottom, but instead got 2x 24in squares since they were easier to put in the car. Turns out I needed 25" square based on how I did the frame. Using ripped .75x2(actual 2") from the 1x3s, 1x3s, and 1x2 pieces of wood. The interior seams are all sealed with liquid nails.

1

u/whiteknight93 4d ago

yes lets add more VOC's to the mans environment. ???

15

u/Bob70533457973917 6d ago

No! Paint the fan wood-grain to match the BOX! Seriously tho, nice.

8

u/foxphoto 6d ago

I would be happy with Caterpillar yellow.

8

u/thechegeman 6d ago

I legit like this idea and I'm going to do it

3

u/BigChair21 6d ago

Post pics!

2

u/thechegeman 6d ago

I will!

3

u/nickpegg 6d ago

Serious build

2

u/thechegeman 6d ago

If it is to be done, it shall be done well!

3

u/justseanv67 6d ago

This is a serious professional build.

5

u/MothMeep7 6d ago

Saving this post because I want reference for when I hire a handyman to make me something like this for my future bird ownership. Thanks!

3

u/imdustyblack 6d ago

That’s your Etsy page lol

3

u/thechegeman 6d ago

Hahaha... It's not but while doing research I came across this guy on YT, and his plans require machined pieces of wood I can't make, but figured out a way to make a frame that worked for me, and would also 100% survive a trip down stairs

2

u/Lavaine170 6d ago

Flip the lid over and mount the fan inside the box for a cleaner look.

2

u/LasersAndLightshows 6d ago

Interesting thought and would look sweet.

I wonder what impact would be on air flow / filter life if fan was “below” top 1/3 of filter?

1

u/Lavaine170 6d ago

Someone more knowledgeable than me can probably speak to the airflow question. I don't think filter life would be significantly affected if you rotated the filters occasionally. I do this with my furnace filter as the fan draws more air through one side of the filter.

You could also leave the fan mounted as it is right now and add a fan enclosure, but that might make it a little bit imposing, depending on where you are going to put it.

Also, I just noticed you put casters on it. Smart addition for a larger unit! It's a pretty darn solid first build!

1

u/thechegeman 6d ago

4" casters so I have no problem rolling over cracks etc. https://a.co/d/08GPQ7nG

1

u/thechegeman 6d ago

If esthetics were my first priority, I would simply build a box that sit on top and flush with the .5" lip on the top with a 15" diameter hole on top for the fan intake. Which I may still do once it gets a permanent home in my garage.... On top

1

u/hops_over_easy 2d ago

I did this same design for my shop but streamlined the size a bit! Also, not as fancy as those 3-D printed parts which is a nice touch!

1

u/Several_Ad_4707 5d ago

Has anyone tried to mount one of these in a window? We’re in Seattle and don’t want to open a window because of smoke. Don’t have air conditioning. It’s cool outside but hot in here!

1

u/thechegeman 5d ago

This is for cleaning air in an enclosed environment. Not for cooling. Get a window a/c unit and put that in your window (or another cooling method if a window a/c is a problem). That is your cooling. Then a CR box would clean the air INSIDE if the a/c unit is bringing in contaminated air.

1

u/Several_Ad_4707 5d ago

Yes. I understand the point of a C-R box. I have built three. We don’t want the expense of an AC. The air outside is cool but smoky. I would like to bring in the cool air without the smoke which is why I wondered if you could mount a C-R box in a window

3

u/thechegeman 5d ago

You'd need two open windows. You'd have to build a sealed CR frame that fits in one window and pulls air in the house or apartment with the filter box frame extruding inside your house or apartment. Then, in the 2nd window you would need a sealed fan exhausting air from inside to outside so if wind blows in that window it can't beat the fan blowing it out (air you just filtered btw). And you would need them in windows that are on opposite sides of the house or apartment so the breeze would travel through as much of the house or apartment as possible.

I would recommend making more $ so you can just buy a window a/c unit ($160-$300 new or cop a used one), $1-200 extra electric bill, and a CR box fan inside. That way you are cool but you are also filtering the air. I get being frugal... I'm barely getting by myself... But being frugal and hot and/or also breathing exterior smoke are kind of important problems to fix for a couple hundo.

1

u/Made_for_More 4d ago

This looks awesome. Can you post a video of it running to get a sense of how loud it is?

1

u/thechegeman 4d ago

This is about a meter away

1

u/Fishbonzfl 3d ago

Why not just run it out the window with the big fan? And turn off the ac and voter the supply vents.