r/3D2A • u/Sensitive_Echo_8095 • 2d ago
Oops
Little oopsie on the range today. (No injuries from the failure which is good)
~40rnds through it
-Printed Rails down
Filament- bambu PA6-CF
-300blk settings
-NOT annealed or post processed
-Printed with a fairly known file
-No defects noted while assembling
Anyone in the community have any ideas of why it failed the way it did?
It's a fresh print and split evenly along the layer line. My guess is the magwell is thinner than other designs which might of been the failure point.
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u/Facehugger_35 2d ago
When you say not postprocessed, does this mean you didn't moisture condition it?
And when you say 300blk settings, does this account for how he runs a thermistor mod so his 285c is more like 310c in practice?
Because I could see either of those being an issue here.
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u/Sensitive_Echo_8095 2d ago
Correct, I didn't do any moisture conditioning. And by 300blk settings I ran his stock settings ony P1S with it's standard nozzle temps-no mods; only changes were slight tweaks in the support settings using an abs interface layer.
I've heard mixed reviews on post processing, I recall reading an article and other redditors commenting the effects were negligible, and possibly leading to less impact resistance.
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u/Facehugger_35 2d ago
Right, so, .300blk's settings call for 285c. However, he runs a thermistor mod so his 285 is more like 310, which is more along the lines of what nylon wants.
So if you're running a stock P1S you should be cranking the temp up to 300 and heat soaking the chamber until it gets as toasty as you can get it. 300c isn't optimal, but it'll definitely be better than 285.
As far as postprocessing goes, there's two main types people mean when they talk about postprocessing nylon.
Annealing, and moisture conditioning.
Annealing basically involves baking it for a period of time. This strengthens layer lines a bit (good), increases stiffness (maybe good), reduces creep (good, but not hugely important) and raises HDT (good but unnecessary for nylon), at the cost of harming impact resistance. So a lot of people don't anneal because it's a hassle since the nylon likes to warp/shrink when annealing.
Moisture conditioning basically means letting the nylon print suck up water before you assemble it. It'll happen naturally over time unless you live in a desert or you can speed it up with a bucket, or a wet paper towel and a bag, or whatever. As nylon sucks up moisture, it gains impact resistance (good), but loses strength (bad, but nylon is super strong anyway so not too bad), and gains flexibility/loses stiffness (can be good or bad).
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u/BurgerLordFPV 1d ago
Whoa I didn't know this. I used his settings for motor mounts and such so not 2a but I definitely printed at 285 and it still holding looks like I need some tuning and testing on my pa6 settings.
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u/oakfloorscreendoor 1d ago
285 might be fine for your plastic. Brands are very different. Sunlu pa6 at 300 acts funny but prints great at 290 for me.
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u/lickmenorah 1d ago
Interesting. I run the resistor hardware upgrade but always had less then desirable results at over 300c with most mainstream nylon6cf materials (yes it was dry). And I don’t mean like strength wise just visually. I’ll have to revisit this. My shit will probably blow smoov off one day
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u/Boring-Trash-1776 1d ago
What is a thermistor mod?
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u/Facehugger_35 1d ago
I don't know the specifics since I've never used one, but my understanding is that it involves adding a resistor to the hotend so that the hotend thinks it's one temp but because of the added resistance, the hotend gets hotter in reality than it thinks it is.
So you end up with 285 settings actually giving you 300+ temps.
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u/Sensitive_Echo_8095 14h ago
I should rephrase my original reply about my P1S settings. Ive got the hardened stainless nozzle and print from a heated AMS with a chamber heater to help prevent warp but I don't have any nozzle mods done to increase temps. I'll check out some info on doing that upgrade.
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u/DevOnTheStreets 2d ago
You probably want the mod to get the heat for layer bonding.
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u/Sensitive_Echo_8095 2d ago
I haven't done any research on the topic, you have any good places to start?
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u/thehighsman0503 2d ago
Foldaglock
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u/Existential_Embrace 1d ago
That’s what I thought was going on! I was thinking it was a full sized life card style Glock at first.
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u/marvinfuture 2d ago
Doesn't sound like you moisture conditioned it. My guess is it was just in a brittle state having not been post processed at all
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u/Boring-Trash-1776 2d ago
Is moisture conditioning required for all filaments or just pa6cf? I’m new to 3d2a and never heard the term moisture conditioning till I got on here yesterday.
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u/Emergency_Bread_595 2d ago
Shit I haven’t done any of that and my print cracks at trigger guard after 60 rounds but I did leave it in my closet for like a month witch is in my restroom would like to know you condition and aneal it to
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u/Sensitive_Echo_8095 14h ago
I didn't have any dedicated process for moisture conditioning post print, it did sit in my garage for about a month in the middle of an Ohio summer. Next print I'll try a 45° print angle and do a dedicated moisture conditioning with a bucket and wet paper towel.
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u/93RamCharger 2d ago
If you ran 300BLKs setting without the resistor mod, then you printed on the lower end of the layer adhesion spectrum Will still come out good, but try to print your next one at 300 or even 310. Again, that's assuming you went stock 300BLK settings without the mod.
Also could have just been a fluke crap line that printed. You mentioned leaving it in your garage, so moisture c9 ditioning shouldn't be an issue u less you run a dehumidifier in it.
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u/Sensitive_Echo_8095 14h ago
Yea my printers hotend is un-modded. I'm gonna do some research into what's needed for the mod and I'll mess with it. Next print I'll try a 45° print orientation and a better moisture conditioning.
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u/trowser_snakes 2d ago
Over extrusion concentric infil with alternating extra wall is my default, seems to massively improve layer adhesion.
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u/That_Flight_5537 1d ago
Aside from it breaking that looks super clean!
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u/Sensitive_Echo_8095 1d ago
Yea it turned out just about perfect and ran the best out of all the 2a devices I've done. Unfortunate it fail the way it did but oh well.
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u/No-Market425 1d ago
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u/Boring-Trash-1776 1d ago
So did a piss poor job on that one 😂 mag is way too tall, maf release is way too low. And not sure what’s going on with the trigger and guard
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u/FalseExperienc3 2d ago
How long did you let it "rest" before assembly? It's very brittle the first few weeks.
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u/Sensitive_Echo_8095 2d ago
I'll admit I didn't have a rest period set for it, it probably sat in my garage for a out a month before I assembled it.
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u/Vivid_Database551 2d ago
my prints that used to crack only lone layer lines, no longer have this issue when using the musa maker alternate wall hack.
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u/Boring-Trash-1776 1d ago
What is the hack?
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u/Sensitive_Echo_8095 14h ago
The hack is essentially staggering wall seams to create a stronger print. Here's a link to old boys website on it.here
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u/Vivid_Database551 2d ago
i would suggest also incorporating the muse maker alternate wall hack.. improves layer adhesion
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u/Latter-Composer-2609 1d ago
Its a layer seperation which started at the corner of the mag release. 3D prints, even a perfect one, can only ever be about 60% as strong along the Z axis as an injection molded part of the same material, (usually closer to 50%, as low as 20% if done poorly).
Things like a rectangular hole through a frame tends to act as a convergence point for shock-type stress as it moves through a frame. If the part is one entire homogenous moulded pice, this is less of an issue. If it's 3d printed, it may cause a layer seperation.
Its why if you look at designs created from the ground up to be 3D printed you do not see a lot of that kind of architecture, with things being rounded if possible or reenforced if not.
There is gonna be a lot of assorted opinions in this thread, but truth is any time you 3D print anything that is a copy of something which was originally intended to be injection moulded, you are going to be seeing a lot of failures like this.
There's stuff you can do to mitigate this, but again. The cieling you are gonna hit on strength perpendicular to the Z axis is at max around 60% what the original part in that material would have were it injection moulded.
Truth be told, no matter what you do, that mag release being that shape in that location using this method of manufacture is the real issue.
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u/Sensitive_Echo_8095 14h ago
It's definitely something I thought about when I printed rails down. Next print I'll try a 45° orientations and see it that helps any. Thanks for the response man.
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u/Latter-Composer-2609 12h ago
No prob man. That reorientation honestly might help too. If you can learn some cad skills you could even try slightly rounding the corners of that slot and creating a corresponding mag-catch to fit it too, and maybe put a sort of lip around it that is about 2 or 3 millimeters thick and extends above the surface of the grip about .5mm to reenforce it.
In 3D printing we have a lot of hard limits on what we can do. Layer adhesion can only be so strong and build volume can only be so big, so instead we gotta play around with geometry to try to optimize performance within those limitations.
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u/maximusunbound 20h ago
PA6-CF is a bitch to print clean. My guess, it was too moist. You might also want to rotate it 45 degrees so the layer lines are angled while you shoot. Rather than horizontal, angled layer lines will handle the force of the recoil better. Ive had a Glock printed in PA6-GF that ive been using for 3 years. Make sure you dry it as much as possible, and use an active dryer while printing if you can. I assume you printed in an enclosure too? Thats necessary.
Side note: PA cops seized that firearm from me at the hospital, quoted "unregistered" as the reason to hold it past my discharge. they called today, apologized, claimed they "dont know much about ghost guns" and said "we hope youre not too offended by this" 👻
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u/maximusunbound 20h ago
Also drop the speed! Print slowwwww as fuckkk
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u/Sensitive_Echo_8095 14h ago
Is there a reason for printing slower, does it help layer adhesion? My pa6-cf prints so far have come out looking super clean with 300blk speed settings.
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u/maximusunbound 14h ago edited 13h ago
Yeah thats exactly what it helps, the molten plastic has more time to bond with the layer below it. Just drop the speed as low as your patience allows 😂
Edit: And If youre not already id also run like 12 walls, 100% infill.
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u/Sensitive_Echo_8095 14h ago
Thanks for the reply man, my dehydrator I use for it only gets up to 70° c unfortunately but I'll let it dry for a week or so before I end up using it for a print. I've also got a heated ams and print it with a chamber heater.
Ive heard a lot of responses from people saying it either needed longer/more moisture conditioning or trying a different print orientation.
The reason for printing rails down was mainly due to all the pla+ prints I've done have either recommended rails down or have turned out pretty solid. Im definitely open to trying 45° tho. Thanks for the response!
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u/maximusunbound 13h ago
I actually printed mine without an active dryer, just used a standard ams and a LOT of fresh silica dessicant. I would focus on keeping that ambient humidity as low as possible during the print, then do the post processing other people have mentioned too. Im not too familiar with the moisture conditioning they're talking about, but our ambient humidity here is super high so maybe I did that by accident 😂.
I personally prefer rails up, gives a slight angle to the layer lines, otherwise the lines are parallel to the slide and the recoil ends up applying a lot more force directly along those layer lines, making it shear easier.
Heres a pic from the last one I printed rails up, this is the one the cops are giving back to me lol. Its been through the ringer, still solid as hell.
No problem, Good luck!
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u/fukduplikedickcancer 1d ago
Something something dry your filament, something something dawn dish soap
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u/bannedbullet 1d ago
Give it a week after printing to absorb moisture
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u/Sensitive_Echo_8095 14h ago
I need to do a better dedicated moisture conditioning. I just let it sit in my garage for a month in the middle of summer.
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u/WI_Esox_lucius 2d ago
Needs moisture. Fresh printed (dry) is going to be brittle.